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Laboratory Equipment for Foundry Moulding Sands

Laboratory equipment for foundries: instruments for testing moulding and core sands and base sand. The range covers hardness testers for green and dry moulds and cores, a laboratory sand rammer for specimens, a strength testing machine, moisture, gas permeability, mouldability and friability testers, and apparatus for grain size analysis and clay content. Some models are made by NIILITMASH.

10 products · from 15 264 ₴

Model comparison

ModelModelOverall dimensionsWeightPrice incl. VAT
Rapid moisture analyzer 0421104211285x195x358 mm3 kg15 264 ₴
Hardness tester for dry molds and cores 04421A04421A70x45x28 mm0.2 kg26 040 ₴
Hardness tester 04412A04412A42x28x102 mm200 g26 496 ₴
Moldability and friability tester 0481204812415x175x195 mm6.1 kg41 904 ₴
Laboratory sand rammer 5033A5033A285x225x530 mm23 kg61 320 ₴
Bell-type gas permeability tester 0431604316295x275x550 mm14 kg62 940 ₴
Particle size analyser 0141301413280x320x187 mm22 kg102 984 ₴
Tester for tensile strength of mixtures in the moisture condensation zone 0521305213425x255x290 mm16 kg117 780 ₴

Related articles

Calculators

How to Equip a Moulding Sand Laboratory

What Is Tested in the Sand

The moulding sand decides whether a casting comes out free of burn-on, gas holes and mould collapse. A foundry lab usually checks moisture, permeability and green compression strength every shift, as well as the hardness of the finished mould. Less often, when a new batch of sand or clay arrives, grain size distribution and clay content are measured. The set of instruments depends on the mixtures you use: green clay-bonded sand, dry sand or chemically bonded core sand.

Sand Rammer and Standard Specimens

Most tests are not done on a lump of sand but on a standard cylindrical specimen compacted in a laboratory sand rammer with a set number of weight drops. Only then can results from different shifts and laboratories be compared. That is why the rammer is bought first: without it, the permeability tester and the strength machine give random numbers. Plan specimen tubes and stands that match your instruments together with the rammer.

Strength and Permeability

The strength testing machine breaks the specimen and shows compression strength, and with the right fixture also tensile or shear strength. A bell-type permeability tester blows a known volume of air through the specimen and measures time or pressure. For sands in contact with hot metal, strength in the moisture condensation zone is checked separately, since it governs buckles and scabs on the casting.

Mould and Core Hardness

A mould hardness tester shows how firmly the mould is rammed: too soft causes swelling and burn-on, too hard blocks the escape of gases. Green moulds and dry moulds or cores need different testers, which is why the range has the 04412А tester for green moulds and cores and a separate 04421А tester for dry moulds and cores. Readings are taken at several points across the mould to see uneven compaction.

Sand, Moisture and Friability

A rapid moisture tester lets you correct the mixture during the shift. The grain size apparatus sieves the sand into fractions, and the elutriation apparatus separates the clay fraction. A separate apparatus measures mouldability and friability, that is, how well the sand fills the pattern and whether it crumbles from the edges. If you are not sure where to start, send us a description of your sands and we will suggest a minimum set.

FAQ

Do the prices include VAT?

Two amounts are shown next to each price: incl. 20% VAT (large) and excl. VAT. We provide an invoice and a delivery note for legal entities and sole proprietors (FOP).

I don't know which model I need. Can you help me choose?

Yes. Send us your equipment model, workpiece dimensions, or a photo or drawing via the "Request a quote" form or Viber, and we will select the right item and issue an invoice.