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Presses and foundry

Sand permeability and moisture

Enter the pressure and air flow time through the specimen and the sample mass before and after drying - the calculator returns sand permeability and moisture and compares them with typical values.

106 permeability units
Normal for green sand
Moisture
4.2 %
Typical for green sand
K 70-150, W 3-5 %
denselow40normal70high150loose250permeability 106drylow2normal3high5wet6moisture 4.2 %
Not sure about the numbers? An engineer will check the calculation and pick equipment from stock or to order.

How it is calculated

Permeability: K = V × h / (F × p × t), where V = 2000 cm³ is the volume of air passed through the specimen, h = 5 cm is the specimen height, F = 19.63 cm² is the cross-section of the standard 50×50 mm specimen, p is the pressure before the specimen in cm of water column (g/cm²) and t is the time in minutes. With the constants substituted, K = 509.4 / (p × t).

Example: pressure 6 g/cm², time 0.8 min - K = 509.4 / 4.8 ≈ 106.

Moisture: W = (m1 - m2) / m1 × 100%, where m1 is the sample mass before drying and m2 after. A 50 g sample weighing 48 g after drying has 4% moisture.

Typical values for green sand

PropertyTypicalToo lowToo high
Permeability K70-150gases trapped: blowholes, gas porosityloose sand: metal penetration, rough surface
Moisture W3-5%sand crumbles, mould breaksexcess steam: scabs, blowholes

Practical tips

  • Ram the specimen the standard way, with three rammer blows, and check the 50 mm height - the formula depends on it.
  • Moisture and permeability are linked: when moisture changes, check both.
  • Take the moisture sample straight after the mixer and weigh it quickly - sand dries in air.
  • Permeability falls as fines and clay build up: watch the dust content when reclaiming sand.
  • Alongside these, check compression strength - it tells you whether the mould will withstand pouring.
  • Log results by shift - the trend matters more than a single reading.

Instruments for sand testing

These tests use the bell-type permeability meter 04316, the rapid moisture tester 04211 and the strength testing machine 04116. Find them in laboratory instruments.