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Metalworking

Fits and tolerances

Enter the nominal diameter and pick a fit - the calculator gives hole and shaft limits in millimetres, deviations in microns, maximum and minimum clearance or interference, and the machining that holds it.

clearance 7…41 µm
clearance fit
Hole Ø25 H7
25.000 … 25.021 (0…+21)
Shaft Ø25 g6
24.980 … 24.993 (-20…-7)
Hole / shaft tolerance
21 / 13 µm
Hole by
reaming or boring
Shaft by
grinding or fine turning
0hole+210shaft-7-20µm from nominal
Not sure about the numbers? An engineer will check the calculation and pick equipment from stock or to order.

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How it works

The tolerance comes from the ISO 286 standard tolerance table for the grade and size range, the zone position from the fundamental deviation table. Hole H always starts at the nominal size: 0...+IT. Shafts d-h have a defined upper deviation, k-s a lower one; the other limit adds the tolerance.

Maximum clearance = upper hole limit minus lower shaft limit, minimum = lower hole limit minus upper shaft limit. Negative clearance is interference. Example Ø25 H7/g6: hole 25.000-25.021, shaft 24.980-24.993, clearance 7-41 µm.

Fits for Ø25 mm (reference)

FitClearance / interference, µm
H11/d11clearance 65-325
H7/f7clearance 20-62
H7/g6clearance 7-41
H7/h6clearance 0-34
H7/js6clearance up to 27,5 / interference up to 6,5
H7/k6clearance up to 19 / interference up to 15
H7/n6clearance up to 6 / interference up to 28
H7/p6interference 1-35
H7/s6interference 14-48

Limits

  • Hole-basis system (H), the way most fits appear on machine drawings.
  • Diameter 1-500 mm; at a range boundary (exactly 30 mm, say) the lower range applies, as in the standard.
  • Temperature matters: a Ø25 shaft 20 °C warmer shrinks about 6 µm on cooling.

Further reading

Tolerance grades, the hole-basis system and achievable machine accuracy: fits and tolerances table. Roughness for each grade: surface roughness.